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Production process
Raw
Material
We have two forms of raw material input. We directly
import scrap and process in our casting unit for making
of Brass bars and rods as per our requirement. W also
buys extruded rods from local supplier with complete
specification and test. We normally use material like
C36000, C37700, CZ121,CZ122, BS218,BS219,HTB1m,CuZn39
etc Other than these materials, if we are asked to supply
any material like Bronze, Gunmetal, and other copper
alloy material with special requirement, we can supply
as per our customer's need.
Castings
We have our in built casting facility where we used
the imported scraps and melt them. We import 2-3 containers
each month from various countries depending on the availability.
Thus we welcome any suppliers who are interested in
supplying these scrap to us. By melting we make these
scraps to different shapes and sizes, as per our requirement
and then forwarded to our forging/machine department
for further process.
Forging
We have in-house forging presses of 200,250 and 400
Metric Tones, All the forging dyes are developed in
house, we have our own tool room. We can also supply
parts customer drawings and forged components are then
shot blasted for better finish and then stress relieved
Manufacturing and machining
We have Manual, Semi Automatic and automatic turning
machines with an accuracy of +_0.05mm tolerance. In
addition, we have CNC turning machines, CNC turning
and milling machines etc which have higher accuracy
of +_0.005 mm and precession
Exterior finish/plating
This is being outsourced locally. There are many good
electroplaters locally available, who can do golden
plating, Silver Plating, Copper plating, Tin Plating,
Lead Plating etc.
Examination
We have quality control department, which ensures that
each product manufactured as exactly to the print and
each process are controlled and the quality of the parts
maintained throughout the entire process. We provide
inspection reports to our customers if required.
Our
future plans are to procure fully available in the world
of Inspections.CNC CMM for the best measurement system
ever.
Packing
A wide range of option for packaging material like corrugated
boxes, wooden cases, pallet packing etc.
Dispatch
We normally quote CIF of the nearest airport to the
customers. All these shipments are being send through
sea. Freight and Insurance are bared by us to the port
and the customer has to deliver the goods from the port
to their premises. WE also provide air freight but that
is on customer's expense.
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